Products

Insulation Jacket

Insulation-Jackets

REX custom made insulation jackets are designed to insulate wide variety of equipment including valves, flanges, calorifiers, strainers, separators, actuators, heat exchangers, elbow bends, etc helping to deliver up to 97% energy conservation, and provide exceptional Thermal Conductivity properties.. They are also commonly used to provide insulation against low temperatures and protect personnel from burns by reducing the temperature of the exposed pipework surfaces.

Additionally, end users enjoy an attractive return on their Insulation system investment based solely on energy savings. The payback period accelerates as equipment size and operating temperature increases.

Key Benifits

  • 45% reduction in energy costs.
  • 25% reduction in heater watt density.
  • 40% Faster Start up time

Even more benefits

  • Removable / Reusable
  • Optimal Thermal Efficiency
  • Tool- Free installation
  • Rapid Payback Period
  • Precise Form- Fit Design
  • CAD CAM Technology
  • Exceptional Service life
  • Standard / Specification Conformance
Typical Applications Typical Requirements
Exchangers Energy Conservation
Exhaust Manifolds Personnel Protection
Flanges Process Stability
Filters Leak Detection
Instruments Freeze Protection
Piping Fire Protection
Pumps Acoustical Abatement
Turbines Corrosion Protection
Valves Simplified Maintenance

Construction of Rex Insulation Jackets

Rex insulation Jacket has self-contained insulation system, constructed with a high density insulation filler with a fully encapsulated outer jacketing. The outer jacketing is double sewn and binded at the closing seams. The jacketing and sewn construction ensure long lasting protection to the insulation filler.

Technical Data

Insulation System – Energy Savings
TEMPValve Size (inches)
°F °C2″3″4″6″8″10″12″14″
250
121
777.4 1207.95 1639.45 2580.64 3811 5101.8 5881.05 8565.49
$ 4.54 $ 7.05 $ 9.89 $ 15.07 $ 22.26 $ 29.79 $ 34.35 $ 50.02
350
176
1532 2361.5 3307.21 5031.87 7424.68 9940.09 11473 16659
$ 8.89 $ 13.79 $ 19.31 $ 29.39 $ 43.36 $ 58.05 $ 67.00 $ 97.29
450
232
2602.82 4027.54 5636.23 8562.23 12623.87 16969.42 19634.45 28285.95
$ 15.20 $ 23.52 $ 32.92 $ 50.00 $ 73.72 $ 99.10 $ 114.67 $ 165.19
550
287
3991.34 6167.23 8625.34 13088.87 19286.7 25967.32 30085.65 43169.45
$ 23.31 $ 36.02 $ 50.37 $ 76.44 $ 112.63 $ 151.65 $ 175.70 $ 252.11
650
343
580.82 9004.49 12546.96 18990.16 27977.35 37500.45 43589.6 62199.25
$ 33.93 $ 52.59 $ 73.27 $ 110.90 $ 163.39 $ 219.00 $ 254.56 $ 363.24
750
398
7985.69 12364.98 17226.12 26060.77 38381.95 51445.35 59811.5 85309.55
$ 46.64 $ 72.21 $ 100.60 $ 152.19 $ 224.15 $ 300.44 $ 349.30 $ 498.21
850
454
10805.67 16691.34 23257.81 36259.36 51685.85 69292.1 80651 114830
$ 63.11 $ 97.48 $ 135.83 $ 205.14 $ 301.85 $ 404.67 $ 471.00 $ 670.61

BlueBtu / Hour Saved with Valve Insulation System

Monthly Energy SavingsMonthly Energy Savings

Insulation System – Product Payback Analysis
TEMPValve Size (inches)
°F °C2″3″4″6″8″10″12″14″
250
121
$ 54.48 $ 84.65 $ 118.68 $ 180.85 $ 267.08 $ 357.53 $ 412.14 $ 600.27
20.93 18.78 17.72 16.12 15.25 15.35 16.67 13.6
350
176
$ 106.74 $ 165.50 $ 231.77 $ 352.63 $ 520.32 $ 696.60 $ 804.06 $ 1167.51
1068 9.61 9.07 8.27 7.83 7.88 8.54 6.99
450
232
$ 182.41 $ 282.25 $ 394.99 $ 600.04 $ 884.68 $ 1189.22 $ 1375.98 $ 1982.28
7.24 6.38 5.93 5.28 4.93 4.74 5.21 4.24
550
287
$ 279.71 $ 432.20 $ 604.46 $ 917.27 $ 1351.61 $ 1819.79 $ 2108.40 $ 3025.32
5.63 4.65 4.27 3.74 3.44 3.18 3.54 2.86
650
343
$ 407.15 $ 631.03 $ 879.29 $ 1330.83 $ 1960.65 $ 2628.03 $ 3054.76 $ 4358.92
4.42 3.47 3.28 2.84 2.52 2.5 2.71 2.28
750
398
$ 559.64 $ 866.54 $ 1207.21 $ 1826.34 $ 2689.81 $ 3605.29 $ 4191.59 $ 5978.49
3.22 2.53 2.39 2.07 1.84 1.82 1.98 1.66
850
454
$ 757.26 $ 1169.73 $ 1629.91 $ 2461.68 $ 3622.14 $ 4855.99 $ 5652.02 $ 8047.29
2.65 2.05 1.9 1.65 1.45 1.42 1.53 1.28

BlueEnergy Saved / Year with Valve Insulation System

Monthly Energy SavingsPayback Period (Months)