Insulation Jacket

Manufacturers Of Insulation Jacket

Insulation Jackets

REX custom made insulation jackets are designed to insulate wide variety of equipment including valves, flanges, calorifiers, strainers, separators, actuators, heat exchangers, elbow bends, etc helping to deliver up to 97% energy conservation, and provide exceptional Thermal Conductivity properties.. They are also commonly used to provide insulation against low temperatures and protect personnel from burns by reducing the temperature of the exposed pipework surfaces.

Additionally, end users enjoy an attractive return on their Insulation system investment based solely on energy savings. The payback period accelerates as equipment size and operating temperature increases.

Key Benefits

  • 45% reduction in energy costs.
  • 25% reduction in heater watt density.
  • 40% Faster Start up time

Even more benefits

  • Removable / Reusable
  • Optimal Thermal Efficiency
  • Tool- Free installation
  • Rapid Payback Period
  • Precise Form- Fit Design
  • CAD CAM Technology
  • Exceptional Service life
  • Standard / Specification Conformance

Typical Applications

  • Exchangers
  • Exhaust Manifolds
  • Flanges
  • Filters
  • Instruments
  • Piping
  • Pumps
  • Turbines
  • Valves

Typical Requirements

  • Energy Conservation
  • Personnel Protection
  • Process Stability
  • Leak Detection
  • Freeze Protection
  • Fire Protection
  • Acoustical Abatement
  • Corrosion Protection
  • Simplified Maintenance

Construction of Rex Insulation Jackets

Rex insulation Jacket has self-contained insulation system, constructed with a high density insulation filler with a fully encapsulated outer jacketing. The outer jacketing is double sewn and binded at the closing seams. The jacketing and sewn construction ensure long lasting protection to the insulation filler.

Technical Data

Insulation System – Energy Savings

TEMP Valve Size (inches)
°F °C 2″ 3″ 4″ 6″ 8″ 10″ 12″ 14″
250 121 777.4 1207.95 1639.45 2580.64 3811 5101.8 5881.05 8565.49
$ 4.54 $ 7.05 $ 9.89 $ 15.07 $ 22.26 $ 29.79 $ 34.35 $ 50.02
350 176 1532 2361.5 3307.21 5031.87 7424.68 9940.09 11473 16659
$ 8.89 $ 13.79 $ 19.31 $ 29.39 $ 43.36 $ 58.05 $ 67.00 $ 97.29
450 232 2602.82 4027.54 5636.23 8562.23 12623.87 16969.42 19634.45 28285.95
$ 15.20 $ 23.52 $ 32.92 $ 50.00 $ 73.72 $ 99.10 $ 114.67 $ 165.19
550 287 3991.34 6167.23 8625.34 13088.87 19286.7 25967.32 30085.65 43169.45
$ 23.31 $ 36.02 $ 50.37 $ 76.44 $ 112.63 $ 151.65 $ 175.70 $ 252.11
650 343 580.82 9004.49 12546.96 18990.16 27977.35 37500.45 43589.6 62199.25
$ 33.93 $ 52.59 $ 73.27 $ 110.90 $ 163.39 $ 219.00 $ 254.56 $ 363.24
750 398 7985.69 12364.98 17226.12 26060.77 38381.95 51445.35 59811.5 85309.55
$ 46.64 $ 72.21 $ 100.60 $ 152.19 $ 224.15 $ 300.44 $ 349.30 $ 498.21
850 454 10805.67 16691.34 23257.81 36259.36 51685.85 69292.1 80651 114830
$ 63.11 $ 97.48 $ 135.83 $ 205.14 $ 301.85 $ 404.67 $ 471.00 $ 670.61

BlueBtu / Hour Saved with Valve Insulation System

Monthly Energy SavingsMonthly Energy Savings

Insulation System – Product Payback Analysis

TEMP Valve Size (inches)
°F °C 2″ 3″ 4″ 6″ 8″ 10″ 12″ 14″
250 121 $ 54.48 $ 84.65 $ 118.68 $ 180.85 $ 267.08 $ 357.53 $ 412.14 $ 600.27
20.93 18.78 17.72 16.12 15.25 15.35 16.67 13.6
350 176 $ 106.74 $ 165.50 $ 231.77 $ 352.63 $ 520.32 $ 696.60 $ 804.06 $ 1167.51
1068 9.61 9.07 8.27 7.83 7.88 8.54 6.99
450 232 $ 182.41 $ 282.25 $ 394.99 $ 600.04 $ 884.68 $ 1189.22 $ 1375.98 $ 1982.28
7.24 6.38 5.93 5.28 4.93 4.74 5.21 4.24
550 287 $ 279.71 $ 432.20 $ 604.46 $ 917.27 $ 1351.61 $ 1819.79 $ 2108.40 $ 3025.32
5.63 4.65 4.27 3.74 3.44 3.18 3.54 2.86
650 343 $ 407.15 $ 631.03 $ 879.29 $ 1330.83 $ 1960.65 $ 2628.03 $ 3054.76 $ 4358.92
4.42 3.47 3.28 2.84 2.52 2.5 2.71 2.28
750 398 $ 559.64 $ 866.54 $ 1207.21 $ 1826.34 $ 2689.81 $ 3605.29 $ 4191.59 $ 5978.49
3.22 2.53 2.39 2.07 1.84 1.82 1.98 1.66
850 454 $ 757.26 $ 1169.73 $ 1629.91 $ 2461.68 $ 3622.14 $ 4855.99 $ 5652.02 $ 8047.29
2.65 2.05 1.9 1.65 1.45 1.42 1.53 1.28

BlueEnergy Saved / Year with Valve Insulation System

Payback Period (Months)

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